FANUC OiD & OiD Mate LATHE OPERATORS MANUAL

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FANUC OiD & OiD Mate LATHE OPERATORS MANUAL

FANUC OiD & OiD Mate LATHE OPERATORS MANUAL

TABLE OF CONTENTS

SAFETY PRECAUTIONS………………………………………………………………….s-1

DEFINITION OF WARNING, CAUTION, AND NOTE ……………………………………… s-1

GENERAL WARNINGS AND CAUTIONS……………………………………………………… s-2

WARNINGS AND CAUTIONS RELATED TO PROGRAMMING ………………………. s-3

WARNINGS AND CAUTIONS RELATED TO HANDLING……………………………….. s-4

WARNINGS RELATED TO DAILY MAINTENANCE……………………………………….. s-6

  1. GENERAL

۱ GENERAL…………………………………………………………………………………..3

۱.۱ GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL ………………. 6

۱.۲ NOTES ON READING THIS MANUAL…………………………………………………. 7

۱.۳ NOTES ON VARIOUS KINDS OF DATA ……………………………………………… 7

  1. PROGRAMMING

۱ GENERAL…………………………………………………………………………………11

۱.۱ OFFSET ………………………………………………………………………………………… 11

۲ PREPARATORY FUNCTION (G FUNCTION) ………………………………..12

۳ INTERPOLATION FUNCTION……………………………………………………..16

۳.۱ POLAR COORDINATE INTERPOLATION (G12.1, G13.1) ……………………. 16

۳.۲ CONSTANT LEAD THREADING (G32) ……………………………………………… 23

۳.۳ VARIABLE LEAD THREADING (G34)………………………………………………… 26

۳.۴ CONTINUOUS THREADING…………………………………………………………….. 27

۳.۵ MULTIPLE THREADING………………………………………………………………….. 27

۴ FUNCTIONS TO SIMPLIFY PROGRAMMING ……………………………….29

۴.۱ CANNED CYCLE (G90, G92, G94)……………………………………………………. 29

۴.۱.۱ Outer Diameter/Internal Diameter Cutting Cycle (G90) ………………………………….30

۴.۱.۱.۱ Straight cutting cycle …………………………………………………………………………….. 30

۴.۱.۱.۲ Taper cutting cycle ……………………………………………………………………………….. 31

۴.۱.۲ Threading Cycle (G92)……………………………………………………………………………….32

۴.۱.۲.۱ Straight threading cycle …………………………………………………………………………. 32

۴.۱.۲.۲ Taper threading cycle ……………………………………………………………………………. 35

۴.۱.۳ End Face Turning Cycle (G94) ……………………………………………………………………38

۴.۱.۳.۱ Face cutting cycle …………………………………………………………………………………. 38

۴.۱.۳.۲ Taper cutting cycle ……………………………………………………………………………….. 39

۴.۱.۴ How to Use Canned Cycles (G90, G92, G94)………………………………………………..40

۴.۱.۵ Canned Cycle and Tool Nose Radius Compensation………………………………………42

۴.۱.۶ Restrictions on Canned Cycles…………………………………………………………………….43

۴.۲ MULTIPLE REPETITIVE CANNED CYCLE (G70-G76) ………………………… 45

۴.۲.۱ Stock Removal in Turning (G71) …………………………………………………………………46

۴.۲.۲ Stock Removal in Facing (G72) …………………………………………………………………..57

۴.۲.۳ Pattern Repeating (G73)……………………………………………………………………………..61

۴.۲.۴ Finishing Cycle (G70) ………………………………………………………………………………..63

۴.۲.۵ End Face Peck Drilling Cycle (G74)…………………………………………………………….67

۴.۲.۶ Outer Diameter / Internal Diameter Drilling Cycle (G75) ……………………………….68

۴.۲.۷ Multiple Threading Cycle (G76)………………………………………………………………….71

۴.۲.۸ Restrictions on Multiple Repetitive Canned Cycle (G70-G76)…………………………76

۴.۳ CANNED CYCLE FOR DRILLING……………………………………………………… 78

۴.۳.۱ Front Drilling Cycle (G83)/Side Drilling Cycle (G87) ……………………………………81

۴.۳.۲ Front Tapping Cycle (G84) / Side Tapping Cycle (G88)…………………………………84

۴.۳.۳ Front Boring Cycle (G85) / Side Boring Cycle (G89) …………………………………….89

۴.۳.۴ Canned Cycle for Drilling Cancel (G80)……………………………………………………….90

۴.۳.۵ Precautions to be Taken by Operator ……………………………………………………………90

۴.۴ RIGID TAPPING……………………………………………………………………………… 91

۴.۴.۱ FRONT FACE RIGID TAPPING CYCLE (G84) / SIDE FACE RIGID TAPPING CYCLE (G88)

۴.۴.۲ Peck Rigid Tapping Cycle (G84 or G88)………………………………………………………97

۴.۴.۳ Canned Cycle Cancel (G80)………………………………………………………………………101

۴.۴.۴ Override during Rigid Tapping ………………………………………………………………….101

۴.۴.۴.۱ Extraction override ………………………………………………………………………………101

۴.۴.۴.۲ Override signal ……………………………………………………………………………………102

۴.۵ CANNED GRINDING CYCLE (FOR GRINDING MACHINE)………………… 103

۴.۵.۱ Traverse Grinding Cycle (G71)………………………………………………………………….105

۴.۵.۲ Traverse Direct Constant-Size Grinding Cycle (G72) …………………………………..107

۴.۵.۳ Oscillation Grinding Cycle (G73) ………………………………………………………………109

۴.۵.۴ Oscillation Direct Constant-Size Grinding Cycle (G74)………………………………..111

۴.۶ CHAMFERING AND CORNER R…………………………………………………….. 112

۴.۷ MIRROR IMAGE FOR DOUBLE TURRET (G68, G69) ……………………….. 117

۴.۸ DIRECT DRAWING DIMENSION PROGRAMMING…………………………… 119

۵ COMPENSATION FUNCTION……………………………………………………124

۵.۱ TOOL OFFSET……………………………………………………………………………… 124

۵.۱.۱ Tool Geometry Offset and Tool Wear Offset……………………………………………….124

۵.۱.۲ T Code for Tool Offset……………………………………………………………………………..125

۵.۱.۳ Tool Selection………………………………………………………………………………………….125

۵.۱.۴ Offset Number…………………………………………………………………………………………125

۵.۱.۵ Offset……………………………………………………………………………………………………..125

۵.۱.۶ Y Axis Offset…………………………………………………………………………………………..128

۵.۱.۶.۱ Y axis offset (arbitrary axes) ………………………………………………………………… 128

۵.۲ OVERVIEW OF TOOL NOSE RADIUS COMPENSATION (G40-G42)….. 129

۵.۲.۱ Imaginary Tool Nose………………………………………………………………………………..129

۵.۲.۲ Direction of Imaginary Tool Nose ……………………………………………………………..131

۵.۲.۳ Offset Number and Offset Value………………………………………………………………..132

۵.۲.۴ Workpiece Position and Move Command……………………………………………………133

۵.۲.۵ Notes on Tool Nose Radius Compensation………………………………………………….138

۵.۳ DETAILS OF TOOL NOSE RADIUS COMPENSATION ……………………… 141

۵.۳.۱ Overview ………………………………………………………………………………………………..141

۵.۳.۲ Tool Movement in Start-up ……………………………………………………………………….145

۵.۳.۳ Tool Movement in Offset Mode…………………………………………………………………150

۵.۳.۴ Tool Movement in Offset Mode Cancel………………………………………………………168

۵.۳.۵ Prevention of Overcutting Due to Tool Nose Radius Compensation……………….175

۵.۳.۶ Interference Check …………………………………………………………………………………..178

۵.۳.۶.۱ Operation to be performed if an interference is judged to occur ………………… 181

۵.۳.۶.۲ Interference check alarm function …………………………………………………………. 182

۵.۳.۶.۳ Interference check avoidance function …………………………………………………… 183

۵.۳.۷ Tool Nose Radius Compensation for Input from MDI…………………………………..188

۵.۴ CORNER CIRCULAR INTERPOLATION (G39) …………………………………. 189

۵.۵ AUTOMATIC TOOL OFFSET (G36, G37)…………………………………………. 191

۶ MEMORY OPERATION USING Series 10/11 FORMAT………………..195

۶.۱ ADDRESSES AND SPECIFIABLE VALUE RANGE FOR Series 10/11

PROGRAM FORMAT…………………………………………………………………….. 195

۶.۲ SUBPROGRAM CALLING ……………………………………………………………… 195

۶.۳ CANNED CYCLE…………………………………………………………………………… 196

۶.۳.۱ Outer Diameter/Internal Diameter Cutting Cycle (G90) ………………………………..197

۶.۳.۱.۱ Straight cutting cycle …………………………………………………………………………… 197

۶.۳.۱.۲ Taper cutting cycle ……………………………………………………………………………… 198

۶.۳.۲ Threading Cycle (G92)……………………………………………………………………………..199

۶.۳.۲.۱ Straight threading cycle ……………………………………………………………………….. 199

۶.۳.۲.۲ Taper threading cycle ………………………………………………………………………….. 202

۶.۳.۳ End Face Turning Cycle (G94) ………………………………………………………………….205

۶.۳.۳.۱ Face cutting cycle ……………………………………………………………………………….. 205

۶.۳.۳.۲ Taper cutting cycle ……………………………………………………………………………… 206

۶.۳.۴ How to Use Canned Cycles……………………………………………………………………….208

۶.۳.۵ Canned Cycle and Tool Nose Radius Compensation…………………………………….209

۶.۳.۶ Restrictions on Canned Cycles…………………………………………………………………..211

۶.۴ MULTIPLE REPETITIVE CANNED CYCLE ………………………………………. 212

۶.۴.۱ Stock Removal in Turning (G71) ……………………………………………………………….213

۶.۴.۲ Stock Removal in Facing (G72) …………………………………………………………………224

۶.۴.۳ Pattern Repeating (G73)……………………………………………………………………………229

۶.۴.۴ Finishing Cycle (G70) ………………………………………………………………………………231

۶.۴.۵ End Face Peck Drilling Cycle (G74)…………………………………………………………..235

۶.۴.۶ Outer Diameter / Internal Diameter Drilling Cycle (G75) ……………………………..237

۶.۴.۷ Multiple Threading Cycle (G76)………………………………………………………………..239

۶.۴.۸ Restrictions on Multiple Repetitive Canned Cycle ……………………………………….245

۶.۵ CANNED CYCLE FOR DRILLING……………………………………………………. 246

۶.۵.۱ Drilling Cycle, Spot Drilling Cycle (G81) …………………………………………………..250

۶.۵.۲ Drilling Cycle, Counter Boring (G82) ………………………………………………………..251

۶.۵.۳ Peck Drilling Cycle (G83)…………………………………………………………………………252

۶.۵.۴ High-speed Peck Drilling Cycle (G83.1) …………………………………………………….254

۶.۵.۵ Tapping Cycle (G84)………………………………………………………………………………..255

۶.۵.۶ Tapping Cycle (G84.2)……………………………………………………………………………..257

۶.۵.۷ Boring Cycle (G85) ………………………………………………………………………………….258

۶.۵.۸ Boring Cycle (G89) ………………………………………………………………………………….259

۶.۵.۹ Canned Cycle for Drilling Cancel (G80)……………………………………………………..260

۶.۵.۱۰ Precautions to be Taken by Operator ………………………………………………………….260

۷ AXIS CONTROL FUNCTIONS……………………………………………………261

۷.۱ POLYGON TURNING (G50.2, G51.2)………………………………………………. 261

۷.۲ SYNCHRONOUS, COMPOSITE AND SUPERIMPOSED CONTROL BY

PROGRAM COMMAND (G50.4, G51.4, G50.5, G51.5, G50.6, AND G51.6) 266

۸ ۲-PATH CONTROL FUNCTION………………………………………………….270

۸.۱ OVERVIEW ………………………………………………………………………………….. 270

۸.۲ WAITING FUNCTION FOR PATHS …………………………………………………. 271

۸.۳ COMMON MEMORY BETWEEN EACH PATH………………………………….. 271

۸.۴ SPINDLE CONTROL BETWEEN EACH PATH………………………………….. 272

۸.۵ SYNCHRONOUS/COMPOSITE/SUPERIMPOSED CONTROL……………. 273

۸.۶ BALANCE CUT (G68, G69)…………………………………………………………….. 276

III. OPERATION

۱ DATA INPUT/OUTPUT ……………………………………………………………..281

۱.۱ INPUT/OUTPUT ON EACH SCREEN………………………………………………. 281

۱.۱.۱ Inputting and Outputting Y-axis Offset Data ……………………………………………….281

۱.۱.۱.۱ Inputting Y-axis offset data ………………………………………………………………….. 281

۱.۱.۱.۲ Outputting Y-axis Offset Data………………………………………………………………. 282

۱.۲ INPUT/OUTPUT ON THE ALL IO SCREEN………………………………………. 282

۱.۲.۱ Inputting and Outputting Y-axis Offset Data ……………………………………………….282

۲ SETTING AND DISPLAYING DATA……………………………………………284

۲.۱ SCREENS DISPLAYED BY FUNCTION KEY …………………………….. 284

۲.۱.۱ Setting and Displaying the Tool Offset Value ……………………………………………..284

۲.۱.۲ Direct Input of Tool Offset Value ………………………………………………………………287

۲.۱.۳ Direct Input of Tool Offset Value Measured B…………………………………………….289

۲.۱.۴ Counter Input of Offset value…………………………………………………………………….291

۲.۱.۵ Setting the Workpiece Coordinate System Shift Value………………………………….291

۲.۱.۶ Setting the Y-Axis Offset ………………………………………………………………………….293

۲.۱.۷ Chuck and Tail Stock Barriers …………………………………………………………………..295

۳ EDITING PROGRAMS………………………………………………………………302

۳.۱ MULTI-PATH EDITING FUNCTION …………………………………………………. 302

APPENDIX

A PARAMETERS…………………………………………………………………………311

A.1 DESCRIPTION OF PARAMETERS………………………………………………….. 311

A.2 DATA TYPE………………………………………………………………………………….. 350

A.3 STANDARD PARAMETER SETTING TABLES………………………………….. 351

B DIFFERENCES FROM SERIES 0i-C…………………………………………..353

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