Fanuc 16/18/160/180 Machining Center Operators Manual

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Fanuc 16/18/160/180 Machining Center Operators Manual

Fanuc 16/18/160/180 Machining Center Operators Manual

Table of Contents

1. GENERAL

۱.۱ GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 5

۱.۲ NOTES ON READING THIS MANUAL 7

1. PROGRAMMING

1. GENERAL 11

۱.۱ TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE– INTERPOLATION 12

۱.۲ FEED– FEED FUNCTION 14

۱.۳ PART DRAWING AND TOOL MOVEMENT 15

۱.۴ CUTTING SPEED – SPINDLE SPEED FUNCTION 20

۱.۵ SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 21

۱.۶ COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 22

۱.۷ PROGRAM CONFIGURATION 23

۱.۸ TOOL FIGURE AND TOOL MOTION BY PROGRAM 26

۱.۹ TOOL MOVEMENT RANGE – STROKE 27

2. CONTROLLED AXES 28

۲.۱ CONTROLLED AXES 29

۲.۲ AXIS NAME 29

۲.۳ INCREMENT SYSTEM 31

۲.۴ MAXIMUM STROKE 32

3. PREPARATORY FUNCTION (G FUNCTION) 33
4. INTERPOLATION FUNCTIONS 38

۴.۱ POSITIONING (G00) 39

۴.۲ SINGLE DIRECTION POSITIONING (G60) 41

۴.۳ LINEAR INTERPOLATION (G01) 43

۴.۴ CIRCULAR INTERPOLATION (G02,G03) 45

۴.۵ HELICAL INTERPOLATION (G02,G03) 49

۴.۶ POLAR COORDINATE INTERPOLATION (G12.1,G13.1) 50

۴.۷ CYLINDRICAL INTERPOLATION (G07.1) 54

۴.۸ INVOLUTE INTERPOLATION (G02.2, G03.2) 57

۴.۹ EXPONENTIAL INTERPOLATION (G02.3, G03.3) 63

۴.۱۰ THREADING (G33) 67

۴.۱۱ SKIP FUNCTION(G31) 69

۴.۱۲ MULTISTAGE SKIP 71

5. FEED FUNCTIONS 72

۵.۱ GENERAL 73

۵.۲ RAPID TRAVERSE 75

۵.۳ CUTTING FEED 76

۵.۴ CUTTING FEEDRATE CONTROL 81

۵.۵ DWELL (G04) 93

6. REFERENCE POSITION 94
7. FLOATING REFERENCE POSITION RETURN (G30.1) 101

8. COORDINATE SYSTEM 103

۸.۱ MACHINE COORDINATE SYSTEM 104

۸.۲ WORKPIECE COORDINATE SYSTEM 105

۸.۳ LOCAL COORDINATE SYSTEM 114

۸.۴ PLANE SELECTION 116

9. COORDINATE VALUE AND DIMENSION 117

۹.۱ ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 118

۹.۲ POLAR COORDINATE COMMAND (G15, G16) 119

۹.۳ INCH/METRIC CONVERSION (G20,G21) 122

۹.۴ DECIMAL POINT PROGRAMMING 123

10. SPINDLE SPEED FUNCTION (S FUNCTION) 124

۱۰.۱ SPECIFYING THE SPINDLE SPEED WITH A BINARY CODE 125

۱۰.۲ SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 125

۱۰.۳ CONSTANT SURFACE SPEED CONTROL (G96, G97) 126

۱۰.۴ SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) 129

11. TOOL FUNCTION (T FUNCTION) 132

۱۱.۱ TOOL SELECTION FUNCTION 133

۱۱.۲ TOOL LIFE MANAGEMENT FUNCTION 134

12. AUXILIARY FUNCTION 143

۱۲.۱ AUXILIARY FUNCTION (M FUNCTION) 144

۱۲.۲ MULTIPLE M COMMANDS IN A SINGLE BLOCK 145

۱۲.۳ M CODE GROUP CHECK FUNCTION 146

۱۲.۴ THE SECOND AUXILIARY FUNCTIONS (B CODES) 147

13. PROGRAM CONFIGURATION 148

۱۳.۱ PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 150

۱۳.۲ PROGRAM SECTION CONFIGURATION 153

۱۳.۳ SUBPROGRAM 159

14. FUNCTIONS TO SIMPLIFY PROGRAMMING 163

۱۴.۱ CANNED CYCLE 164

۱۴.۲ RIGID TAPPING 199

۱۴.۳ CANNED GRINDING CYCLE (FOR GRINDING MACHINE) 207

۱۴.۴ GRINDING– WHEEL WEAR COMPENSATION BY CONTINUOUS DRESSING (FOR GRINDING MACHINE) 216

۱۴.۵ AUTOMATIC GRINDING WHEEL DIAMETER COMPENSATION AFTER DRESSING 217

۱۴.۶ IN–FEED GRINDING ALONG THE Y AND Z AXES AT THE END OF TABLE SWING (FOR GRINDING MACHINE)

۱۴.۷ OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING 220

۱۴.۸ EXTERNAL MOTION FUNCTION (G81) 223

۱۴.۹ FIGURE COPY (G72.1, G72.2) 224

۱۴.۱۰ THREE– DIMENTIONAL COORDINATE CONVERSION (G68, G69) 231

15. COMPENSATION FUNCTION 238

۱۵.۱ TOOL LENGTH OFFSET (G43,G44,G49) 239

۱۵.۲ AUTOMATIC TOOL LENGTH MEASUREMENT (G37) 247

۱۵.۳ TOOL OFFSET (G45–G48) 250

۱۵.۴ CUTTER COMPENSATION B (G39 – G42) 255

۱۵.۵ OVERVIEW OF CUTTER COMPENSATION C (G40 – G42) 268

۱۵.۶ DETAILS OF CUTTER COMPENSATION C 274

۱۵.۷ THREE– DIMENSIONAL TOOL COMPENSATION (G40, G41) 327

۱۵.۸ TOOL COMPENSA– TION VALUES, NUMBER OF COMPENSATION VALUES, AND

ENTERING VALUES FROM THE PROGRAM (G10) 331

۱۵.۹ SCALING (G50,G51) 333

۱۵.۱۰ COORDINATE SYSTEM ROTATION (G68, G69) 338

۱۵.۱۱ INDEX TABLE INDEXING FUNCTION 344

۱۵.۱۲ NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1 OR G150, G151, G152) 347

۱۵.۱۳ PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) 352

16. CUSTOM MACRO 354

۱۶.۱ VARIABLES 355

۱۶.۲ SYSTEM VARIABLES 359

۱۶.۳ ARITHMETIC AND LOGIC OPERATION 367

۱۶.۴ MACRO STATEMENTS AND NC STATEMENTS 371

۱۶.۵ BRANCH AND REPETITION 372

۱۶.۶ MACRO CALL 376

۱۶.۷ PROCESSING MACRO STATEMENTS 388

۱۶.۸ REGISTERING CUSTOM MACRO PROGRAMS 390

۱۶.۹ LIMITATIONS 391

۱۶.۱۰ EXTERNAL OUTPUT COMMANDS 392

۱۶.۱۱ INTERRUPTION TYPE CUSTOM MACRO 396

17. PATTERN DATA INPUT FUNCTION 406

۱۷.۱ DISPLAYING THE PATTERN MENU 407

۱۷.۲ PATTERN DATA DISPLAY 411

۱۷.۳ CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA INPUT FUNCTION 415

18. PROGRAMMABLE PARAMETER ENTRY (G10) 417
19. MEMORY OPERATION USING FS15 TAPE FORMAT 419

20. HIGH SPEED CUTTING FUNCTIONS 420

۲۰.۱ HIGH–SPEED CYCLE CUTTING 421

۲۰.۲ FEEDRATE CLAMPING BY ARC RADIUS 423

۲۰.۳ LOOK–AHEAD CONTROL (G08) 424

۲۰.۴ HIGH–SPEED REMOTE BUFFER 426

۲۰.۴.۱ High–speed remote buffer A (G05) 426

۲۰.۴.۲ High–speed remote buffer B (G05) 429

۲۰.۵ HIGH–PRECISION CONTOUR CONTROL 430

۲۰.۶ DISTRIBUTION PROCESSING TERMINATION MONITORING FUNCTION FOR THE

HIGH–SPEED MACHINING COMMAND (G05) 439

21. AXIS CONTROL FUNCTIONS 440

۲۱.۱ SYMPLE SYNCHRONOUS CONTROL 441

۲۱.۲ ROTARY AXIS ROLL–OVER 444

۲۱.۳ TOOL WITHDRAWAL AND RETURN (G10.6) 445

۲۱.۴ TANDEM CONTROL 448

۲۱.۵ ANGULAR AXIS CONTROL 449

22. TWO–PATH CONTROL FUNCTION 451

۲۲.۱ GENERAL 452

۲۲.۲ WAITING FOR PATHS 453

۲۲.۳ MEMORY COMMON TO PATH 455

Series 16/18/160/180 Machining Center Operators Manual

III. OPERATION

1. GENERAL 459

۱.۱ MANUAL OPERATION 460

۱.۲ TOOL MOVEMENT BY PROGRAMING – AUTOMATIC OPERATION 462

۱.۳ AUTOMATIC OPERATION 463

۱.۴ TESTING A PROGRAM 465

۱.۴.۱ Check by Running the Machine 465

۱.۴.۲ How to View the Position Display Change without Running the Machine 466

۱.۵ EDITING A PART PROGRAM 467

۱.۶ DISPLAYING AND SETTING DATA 468

۱.۷ DISPLAY 471

۱.۸ DATA INPUT / OUTPUT 474

2. OPERATIONAL DEVICES 475

۲.۱ CRT/MDI AND LCD/MDI 476

۲.۲ EXPLANATION OF THE KEYBOARD 488

۲.۳ FUNCTION KEYS AND SOFT KEYS 490

۲.۴ EXTERNAL I/O DEVICES 512

۲.۵ POWER ON/OFF 517

3. Manual operation 520

۳.۱ MANUAL REFERENCE POSITION RETURN 521

۳.۲ MANUAL CONTINUOUS FEED (JOG) 523

۳.۳ INCREMENTAL FEED 525

۳.۴ MANUAL HANDLE FEED 526

۳.۵ MANUAL ABSOLUTE ON AND OFF 529

۳.۶ TOOL AXIS DIRECTION HANDLE FEED 534

4. AUTOMATIC OPERATION 538

۴.۱ MEMORY OPERATION 539

۴.۲ MDI OPERATION 542

۴.۳ PROGRAM RESTART 546

۴.۴ SCHEDULING FUNCTION 553

۴.۵ SUBPROGRAM CALL FUNCTION 558

۴.۶ MANUAL HANDLE INTERRUPTION 560

۴.۷ MIRROR IMAGE 563

۴.۸ TOOL WITHDRAWAL AND RETURN 565

۴.۹ RETRACE FUNCTION 571

۴.۱۰ MANUAL INTERVENTION AND RETURN 579

۴.۱۱ DNC OPERATION 581

۴.۱۲ SIMULTANEOUS INPUT/OUTPUT 584

5. TEST OPERATION 586

۵.۱ MACHINE LOCK AND AUXILIARY FUNCTION LOCK 587

۵.۲ FEEDRATE OVERRIDE 588

۵.۳ RAPID TRAVERSE OVERRIDE 589

۵.۴ DRY RUN 590

۵.۵ SINGLE BLOCK 591

6. SAFETY FUNCTIONS 593

۶.۱ EMERGENCY STOP 594

۶.۲ OVERTRAVEL 595

۶.۳ STROKE CHECK 596

۶.۴ STROKE LIMIT CHECK PRIOR TO PERFORMING MOVEMENT 600

7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 603

۷.۱ ALARM DISPLAY 604

۷.۲ ALARM HISTORY DISPLAY 606

۷.۳ CHECKING BY SELF–DIAGNOSTIC SCREEN 607

8. DATA INPUT/OUTPUT 610

۸.۱ FILES 611

۸.۲ FILE SEARCH 613

۸.۳ FILE DELETION 615

۸.۴ PROGRAM INPUT/OUTPUT 616

۸.۵ OFFSET DATA INPUT AND OUTPUT 620

۸.۶ INPUTTING AND OUTPUTTING PARAMETERS AND

PITCH ERROR COMPENSATION DATA 622

۸.۷ INPUTTING/OUTPUTT ING CUSTOM MACRO COMMON VARIABLES 626

۸.۸ DISPLAYING DIRECTORY OF FLOPPY CASSETTE 628

9. EDITING PROGRAMS 636

۹.۱ INSERTING , ALTERING AND DELETING A WORD 637

۹.۲ DELETING BLOCKS 643

۹.۳ PROGRAM NUMBER SEARCH 645

۹.۴ SEQUENCE NUMBER SEARCH 646

۹.۵ DELETING PROGRAMS 648

۹.۶ EXTENDED PART PROGRAM EDITING FUNCTION 650

۹.۷ EDITING OF CUSTOM MACROS 658

۹.۸ BACKGROUND EDITING 659

۹.۹ PASSWORD FUNCTION 660

10. CREATING PROGRAMS 662

۱۰.۱ CREATING PROGRAMS USING THE MDI PANEL 663

۱۰.۲ AUTOMATIC INSERTION OF SEQUENCE NUMBERS 664

۱۰.۳ CREATING PROGRAMS IN TEACH IN MODE 666

۱۰.۴ CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION 669

11. SETTING AND DISPLAYING DATA 673

۱۱.۱ SCREENS DISPLAYED BY FUNCTION KEY POS 680

۱۱.۲ SCREENS DISPLAYED BY FUNCTION KEY PROG

(IN MEMORY MODE OR MDI MODE) 694

۱۱.۳ SCREENS DISPLAYED BY FUNCTION KEY PROG (IN THE EDIT MODE) 709

۱۱.۴ SCREENS DISPLAYED BY FUNCTION KEY OFFSET SETTING 712

۱۱.۵ SCREENS DISPLAYED BY FUNCTION KEY SYSTEM 740

۱۱.۶ DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND

WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION 745

۱۱.۷ SCREENS DISPLAYED BY FUNCTION KEY MESSAGE 748

12. GRAPHICS FUNCTION 750
13. HELP FUNCTION 779

14. MAINTENANCE

15. METHOD OF REPLACING BATTERY 787

APPENDIX

1. TAPE CODE LIST 793
2. LIST OF FUNCTIONS AND TAPE FORMAT 796
3. RANGE OF COMMAND VALUE 801
4. NOMOGRAPHS 804
5. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET 813
6. CHARACTER–TO–CODES CORRESPONDENCE TABLE 815
7. ALARM LIST 816
8. OPERATION OF PORTABLE TAPE READER 838

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