Fanuc 0i-TA Lathe Operator’s Manual

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Fanuc 0i-TA Lathe Operator’s Manual

Fanuc 0i-TA Lathe Operator’s Manual

Table of Contents

SAFETY PRECAUTIONS

1. GENERAL

2. PROGRAMMING

3. GENERAL 11

۱.۱ TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 12

۱.۲ FEED–FEED FUNCTION 15

۱.۳ PART DRAWING AND TOOL MOVEMENT 16

۱.۴ CUTTING SPEED – SPINDLE SPEED FUNCTION 23

۱.۵ SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 24

۱.۶ COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 25

۱.۷ PROGRAM CONFIGURATION 26

۱.۸ TOOL FIGURE AND TOOL MOTION BY PROGRAM 29

۱.۹ TOOL MOVEMENT RANGE – STROKE 30

2. CONTROLLED AXES 31

۲.۱ CONTROLLED AXES 32

۲.۲ NAMES OF AXES 33

۲.۳ INCREMENT SYSTEM 34

۲.۴ MAXIMUM STROKES 35

3. PREPARATORY FUNCTION (G FUNCTION) 36
4. INTERPOLATION FUNCTIONS 40

۴.۱ POSITIONING (G00) 41

۴.۲ LINEAR INTERPOLATION (G01) 43

۴.۳ CIRCULAR INTERPOLATION (G02, G03) 44

۴.۴ POLAR COORDINATE INTERPOLATION (G12.1, G13.1) 49

۴.۵ CYLINDRICAL INTERPOLATION (G07.1) 53

۴.۶ CONSTANT LEAD THREADING (G32) 56

۴.۷ VARIABLE–LEAD THREAD CUTTING (G34) 60

۴.۸ CONTINUOUS THREAD CUTTING 61

۴.۹ MULTIPLE–THREAD CUTTING 62

۴.۱۰ SKIP FUNCTION (G31) 64

۴.۱۱ TORQUE LIMIT SKIP (G31 P99) 66

5. FEED FUNCTIONS 68

۵.۱ GENERAL 69

۵.۲ RAPID TRAVERSE 71

۵.۳ CUTTING FEED 72

۵.۴ DWELL (G04) 75

6. REFERENCE POSITION 76

7. COORDINATE SYSTEM 80

۷.۱ MACHINE COORDINATE SYSTEM 81

۷.۲ WORKPIECE COORDINATE SYSTEM 82

۷.۳ LOCAL COORDINATE SYSTEM 90

۷.۴ PLANE SELECTION 92

8. COORDINATE VALUE AND DIMENSION 93

۸.۱ ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 94

۸.۲ INCH/METRIC CONVERSION (G20, G21) 95

۸.۳ DECIMAL POINT PROGRAMMING 96

۸.۴ DIAMETER AND RADIUS PROGRAMMING 97

9. SPINDLE SPEED FUNCTION 98

۹.۱ SPECIFYING THE SPINDLE SPEED WITH A CODE 99

۹.۲ SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 99

۹.۳ CONSTANT SURFACE SPEED CONTROL (G96, G97) 99

۹.۴ SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) 103

۹.۵ SPINDLE POSITIONING FUNCTION 106

۱۰.TOOL FUNCTION (T FUNCTION) 109

۱۰.۱ TOOL SELECTION 110

۱۰.۲ TOOL LIFE MANAGEMENT 111

۱۱.AUXILIARY FUNCTION 116

۱۱.۱ AUXILIARY FUNCTION (M FUNCTION) 117

۱۱.۲ MULTIPLE M COMMANDS IN A SINGLE BLOCK 118

۱۱.۳ THE SECOND AUXILIARY FUNCTIONS (B CODES) 119

۱۲.PROGRAM CONFIGURATION 120

۱۲.۱ PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 122

۱۲.۲ PROGRAM SECTION CONFIGURATION 125

۱۲.۳ SUBPROGRAM (M98, M99) 131

۱۳.FUNCTIONS TO SIMPLIFY PROGRAMMING 134

۱۳.۱ CANNED CYCLE (G90, G92, G94) 135

۱۳.۲ MULTIPLE REPETITIVE CYCLE (G70–G76) 145

۱۳.۳ CANNED CYCLE FOR DRILLING (G80–G89) 161

۱۳.۴ DIRECT DRAWING DIMENSIONS PROGRAMMING 173

۱۳.۵ RIGID TAPPING 178

۱۴.COMPENSATION FUNCTION 182

۱۴.۱ TOOL OFFSET 183

۱۴.۲ OVERVIEW OF TOOL NOSE RADIUS COMPENSATION 191

۱۴.۳ DETAILS OF TOOL NOSE RADIUS COMPENSATION 204

۱۴.۴ TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,

AND ENTERING VALUES FROM THE PROGRAM (G10) 242

۱۴.۵ AUTOMATIC TOOL OFFSET (G36, G37) 244

۱۵.CUSTOM MACRO 247

۱۵.۱ VARIABLES 248

۱۵.۲ SYSTEM VARIABLES 252

۱۵.۳ ARITHMETIC AND LOGIC OPERATION 259

۱۵.۴ MACRO STATEMENTS AND NC STATEMENTS 264

۱۵.۵ BRANCH AND REPETITION 265

۱۵.۶ MACRO CALL 270

۱۵.۷ PROCESSING MACRO STATEMENTS 283

۱۵.۸ REGISTERING CUSTOM MACRO PROGRAMS 285

۱۵.۹ LIMITATIONS 286

۱۵.۱۰ EXTERNAL OUTPUT COMMANDS 287

۱۵.۱۱ INTERRUPTION TYPE CUSTOM MACRO 291

۱۶.PROGRAMMABLE PARAMETER ENTRY (G10) 300

۱۷.MEMORY OPERATION BY FS10/11 TAPE FORMAT 303

۱۷.۱ ADDRESSES AND SPECIFIABLE VALUE RANGE FOR FS10/11 TAPE FORMAT 304

۱۷.۲ EQUAL–LEAD THREADING 305

۱۷.۳ SUBPROGRAM CALLING 306

۱۷.۴ CANNED CYCLE 307

۱۷.۵ MULTIPLE REPETITIVE CANNED TURNING CYCLE 308

۱۷.۶ CANNED DRILLING CYCLE FORMATS 310

۱۸.AXIS CONTROL FUNCTION 314

۱۸.۱ POLYGONAL TURNING 315

۱۸.۲ ROTARY AXIS ROLL–OVER 320

۱۸.۳ SIMPLE SYNCHRONIZATION CONTROL 321

۱۹.PATTERN DATA INPUT FUNCTION 323

۱۹.۱ DISPLAYING THE PATTERN MENU 324

۱۹.۲ PATTERN DATA DISPLAY 328

۱۹.۳ CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA

INPUT FUNCTION 332

III. OPERATION

Fanuc 0i-TA Lathe Operator’s Manual

1. GENERAL 337

۱.۱ MANUAL OPERATION 338

۱.۲ TOOL MOVEMENT BY PROGRAMMING – AUTOMATIC OPERATION 340

۱.۳ AUTOMATIC OPERATION 341

۱.۴ TESTING A PROGRAM 343

۱.۵ EDITING A PART PROGRAM 345

۱.۶ DISPLAYING AND SETTING DATA 346

۱.۷ DISPLAY 349

۱.۸ DATA OUTPUT 353

2. OPERATIONAL DEVICES 354

۲.۱ SETTING AND DISPLAY UNITS 355

۲.۲ EXPLANATION OF THE KEYBOARD 358

۲.۳ FUNCTION KEYS AND SOFT KEYS 360

۲.۴ EXTERNAL I/O DEVICES 380

۲.۵ POWER ON/OFF 383

3. MANUAL OPERATION 386

۳.۱ MANUAL REFERENCE POSITION RETURN 387

۳.۲ JOG FEED 389

۳.۳ INCREMENTAL FEED 391

۳.۴ MANUAL HANDLE FEED 392

۳.۵ MANUAL ABSOLUTE ON AND OFF 395

4. AUTOMATIC OPERATION 400

۴.۱ MEMORY OPERATION 401

۴.۲ MDI OPERATION 404

۴.۳ PROGRAM RESTART 408

۴.۴ SCHEDULING FUNCTION 416

۴.۵ SUBPROGRAM CALL FUNCTION (M198) 421

۴.۶ MANUAL HANDLE INTERRUPTION 423

۴.۷ MIRROR IMAGE 426

۴.۸ MANUAL INTERVENTION AND RETURN 428

۴.۹ DNC OPERATION 430

5. TEST OPERATION 433

۵.۱ MACHINE LOCK AND AUXILIARY FUNCTION LOCK 434

۵.۲ FEEDRATE OVERRIDE 436

۵.۳ RAPID TRAVERSE OVERRIDE 437

۵.۴ DRY RUN 438

۵.۵ SINGLE BLOCK 439

6. SAFETY FUNCTIONS 442

۶.۱ EMERGENCY STOP 443

۶.۲ OVERTRAVEL 444

۶.۳ STORED STROKE CHECK 445

7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 449

۷.۱ ALARM DISPLAY 450

۷.۲ ALARM HISTORY DISPLAY 452

۷.۳ CHECKING BY SELF–DIAGNOSTIC SCREEN 453

8. DATA INPUT/OUTPUT 456

۸.۱ FILES 457

۸.۲ FILE SEARCH 459

۸.۳ FILE DELETION 461

۸.۴ PROGRAM INPUT/OUTPUT 462

۸.۵ OFFSET DATA INPUT AND OUTPUT 467

۸.۶ INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR COMPENSATION DATA 469

۸.۷ INPUTTING / OUTPUTTING CUSTOM MACRO COMMON VARIABLES 473

۸.۸ DISPLAYING DIRECTORY OF FLOPPY DISK 475

۸.۹ OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP 483

۸.۱۰ DATA INPUT/OUTPUT ON THE ALL IO SCREEN 484

9. EDITING PROGRAMS 500

۹.۱ INSERTING, ALTERING AND DELETING A WORD 501

۹.۲ DELETING BLOCKS 508

۹.۳ PROGRAM NUMBER SEARCH 511

۹.۴ SEQUENCE NUMBER SEARCH 512

۹.۵ DELETING PROGRAMS 514

۹.۶ EXTENDED PART PROGRAM EDITING FUNCTION 516

۹.۷ EDITING OF CUSTOM MACROS 525

۹.۸ BACKGROUND EDITING 526

۹.۹ PASSWORD FUNCTION 527

۱۰.CREATING PROGRAMS 529

۱۰.۱ CREATING PROGRAMS USING THE MDI PANEL 530

۱۰.۲ AUTOMATIC INSERTION OF SEQUENCE NUMBERS 531

۱۰.۳ CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) 533

۱۰.۴ CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION 536

۱۱.SETTING AND DISPLAYING DATA 540

۱۱.۱ SCREENS DISPLAYED BY FUNCTION KEY POS 548

۱۱.۲ SCREENS DISPLAYED BY FUNCTION KEY PROG (IN MEMORY MODE OR MDI MODE) 559

۱۱.۳ SCREENS DISPLAYED BY FUNCTION KEY PROG (IN THE EDIT MODE) 565

۱۱.۴ SCREENS DISPLAYED BY FUNCTION KEY OFFSET SETTING 572

۱۱.۵ SCREENS DISPLAYED BY FUNCTION KEY SYSTEM 601

۱۱.۶ DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,

AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION 606

۱۱.۷ SCREENS DISPLAYED BY FUNCTION KEY MESSAGE 609

۱۱.۸ CLEARING THE SCREEN 611

۱۲.GRAPHICS FUNCTION 613

۱۳.HELP FUNCTION 619

1. MAINTENANCE

2. METHOD OF REPLACING BATTERY 627

۱.۱ REPLACING BATTERY FOR CONTROL UNIT 628

۱.۲ BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6 VDC) 630

۱.۳ BATTERY FOR BUILT–IN ABSOLUTE PULSE CODERS (6 VDC) 631

APPENDIX

1. TAPE CODE LIST 641
2. LIST OF FUNCTIONS AND TAPE FORMAT 644
3. RANGE OF COMMAND VALUE 647
4. NOMOGRAPHS 650
5. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET 659
6. CHARACTER–TO–CODES CORRESPONDENCE TABLE 661
7. ALARM LIST 662

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