Fanuc 0/00/0-Mate Machining Center Operator’s Manual

بازدیدها: ۹۴

Fanuc ۰/۰۰/۰-Mate Machining Center Operator’s Manual

Fanuc 0/00/0-Mate Machining Center Operator’s Manual

Table of Contents

SAFETY PRECAUTIONS 

1. GENERAL ۳

۱.۱ GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 5

۱.۲ NOTES ON READING THIS MANUAL 7

1. PROGRAMMING 

۱.۱ TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 12

۱.۲ FEED–FEED FUNCTION 13

۱.۳ PART DRAWING AND TOOL MOVEMENT 14

۱.۴ CUTTING SPEED – SPINDLE SPEED FUNCTION 19

۱.۵ SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 20

۱.۶ COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 20

۱.۷ PROGRAM CONFIGURATION 21

۱.۸ TOOL FIGURE AND TOOL MOTION BY PROGRAM 24

۱.۹ TOOL MOVEMENT RANGE – STROKE 25

2. CONTROLLED AXES 26

۲.۱ CONTROLLED AXES 27

۲.۲ NAME OF AXES 27

۲.۳ INCREMENT SYSTEM 27

۲.۴ MAXIMUM STROKE 27

3. PREPARATORY FUNCTION (G FUNCTION) 28

4. INTERPOLATION FUNCTIONS 32

۴.۱ POSITIONING (G00) 33

۴.۲ SINGLE DIRECTION POSITIONING (G60) 34

۴.۳ LINEAR INTERPOLATION (G01) 35

۴.۴ CIRCULAR INTERPOLATION (G02, G03) 37

۴.۵ HELICAL CUTTING (G02, G03) 41

۴.۶ CYLINDRICAL INTERPOLATION (G107) 42

۴.۷ CONSTANT LEAD THREADING (G33) 45

۴.۸ SKIP FUNCTION (G31) 47

5. FEED FUNCTIONS 49

۵.۱ GENERAL 50

۵.۲ RAPID TRAVERSE 53

۵.۳ CUTTING FEED 54

۵.۴ CUTTING FEEDRATE CONTROL 58

۵.۵ DWELL (G04) 63

۵.۶ CUTTING FEED LINEAR ACCELERATION/DECELERATION BEFORE INTERPOLATION 64

۵.۷ CUTTING FEED BLOCK OVERLAP 67

۵.۸ AUTOMATIC CORNER DECELERATION 68

۵.۹ FEEDRATE CLAMP BASED ON ARC RADIUS 74

۵.۱۰ RAPID TRAVERSE BELL–SHAPED ACCELERATION/DECELERATION 76

6. REFERENCE POSITION 77
7. COORDINATE SYSTEM 81

۷.۱ MACHINE COORDINATE SYSTEM 82

۷.۲ WORKPIECE COORDINATE SYSTEM 83

۷.۳ LOCAL COORDINATE SYSTEM 90

۷.۴ PLANE SELECTION 92

8. COORDINATE VALUE AND DIMENSION 93

۸.۱ ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 94

۸.۲ POLAR COORDINATE COMMAND (G15, G16) 95

۸.۳ INCH/METRIC CONVERSION (G20, G21) 98

۸.۴ DECIMAL POINT PROGRAMMING 99

9. SPINDLE SPEED FUNCTION (S FUNCTION) 100

۹.۱ SPECIFYING THE SPINDLE SPEED WITH A BINARY CODE 101

۹.۲ SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 101

۹.۳ CONSTANT SURFACE SPEED CONTROL (G96, G97) 102

10. TOOL FUNCTION (T FUNCTION) 106
11. AUXILIARY FUNCTION 115

۱۱.۱ AUXILIARY FUNCTION (M FUNCTION) 116

۱۱.۲ MULTIPLE M COMMANDS IN A SINGLE BLOCK 117

۱۱.۳ THE SECOND AUXILIARY FUNCTIONS (B CODES) 117

12. PROGRAM CONFIGURATION 118

۱۲.۱ PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 120

۱۲.۲ PROGRAM SECTION CONFIGURATION 123

۱۲.۳ SUBPROGRAM 129

13. FUNCTIONS TO SIMPLIFY PROGRAMMING 132

۱۳.۱ CANNED CYCLE 133

۱۳.۲ RIGID TAPPING 164

۱۳.۳ CANNED GRINDING CYCLE (0–GSC, 0–GSD/II) 172

۱۳.۴ GRINDING–WHEEL WEAR COMPENSATION BY CONTINUOUS DRESSING (0–GSC, 0–GSD/II) 181

۱۳.۵ AUTOMATIC GRINDING WHEEL DIAMETER COMPENSATION AFTER DRESSING 182

۱۳.۶ IN–FEED GRINDING ALONG THE Y AND Z AXES AT THE END OF TABLE SWING (0–GSC, 0–GSD/II) 183

۱۳.۷ OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING 184

۱۳.۸ EXTERNAL MOTION FUNCTION (G81) 186

۱۳.۹ SMALL–DIAMETER PECK DRILLING CYCLE 187

14. COMPENSATION FUNCTION 191

۱۴.۱ TOOL LENGTH OFFSET (G43, G44, G49) 192

۱۴.۲ AUTOMATIC TOOL LENGTH MEASUREMENT (G37) 196

۱۴.۳ TOOL OFFSET (G45 TO G48) 200

۱۴.۴ CUTTER COMPENSATION B (G39 TO G42) 205

۱۴.۵ OVERVIEW OF CUTTER COMPENSATION C (G40 TO G42) 218

۱۴.۶ DETAILS OF CUTTER COMPENSATION C 224

۱۴.۷ TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,

AND ENTERING VALUES FROM THE PROGRAM (G10) 258

۱۴.۸ SCALING (G50, G51) 260

۱۴.۹ COORDINATE SYSTEM ROTATION (G68, G69) 266

۱۴.۱۰ INDEX TABLE INDEXING FUNCTION 272

۱۴.۱۱ NORMAL DIRECTION CONTROL (G150, G151, G152) 275

15. CUSTOM MACRO A 279

16. CUSTOM MACRO B 297

۱۶.۱ VARIABLES 298

۱۶.۲ SYSTEM VARIABLES 301

۱۶.۳ ARITHMETIC AND LOGIC OPERATION 308

۱۶.۴ MACRO STATEMENTS AND NC STATEMENTS 312

۱۶.۵ BRANCH AND REPETITION 313

۱۶.۶ MACRO CALL 317

۱۶.۷ PROCESSING MACRO STATEMENTS 330

۱۶.۸ REGISTERING CUSTOM MACRO PROGRAMS 331

۱۶.۹ LIMITATIONS 332

۱۶.۱۰ EXTERNAL OUTPUT COMMANDS 333

۱۶.۱۱ INTERRUPTION TYPE CUSTOM MACRO 337

17. PATTERN DATA INPUT FUNCTION 346
18. PROGRAMMABLE PARAMETER ENTRY (G10) 357
19. MEMORY OPERATION USING Series 10/11 TAPE FORMAT 359
20. HIGH SPEED CYCLE CUTTING 360
21. SIMPLE SYNCHRONOUS CONTROL 365
22. ROTARY AXIS ROLL–OVER 368
23. ANGULAR AXIS CONTROL (0–GSC, 0–GSD/II) 369
24. ADVANCED PREVIEW CONTROL 371

III. OPERATION

1. GENERAL 375

۱.۱ MANUAL OPERATION 376

۱.۲ TOOL MOVEMENT BY PROGRAMMING–AUTOMATIC OPERATION 378

۱.۳ AUTOMATIC OPERATION 380

۱.۴ TESTING A PROGRAM 382

۱.۴.۱ Check by Running the Machine 382

۱.۴.۲ How to View the Position Display Change without Running the Machine 383

۱.۵ EDITING A PART PROGRAM 384

۱.۶ DISPLAYING AND SETTING DATA 385

۱.۷ DISPLAY 388

۱.۸ DATA OUTPUT (SEE CHAPTER III–۸) ۳۹۱

2. OPERATIONAL DEVICES 392

۲.۱ CRT/MDI PANELS AND LCD/MDI PANELS 393

۲.۲ FUNCTION KEYS AND SOFT KEYS 398

۲.۳ EXTERNAL I/O DEVICES 403

۲.۴ POWER ON/OFF 408

3. MANUAL OPERATION 410

۳.۱ MANUAL REFERENCE POSITION RETURN 411

۳.۲ JOG FEED 413

۳.۳ INCREMENTAL FEED 415

۳.۴ MANUAL HANDLE FEED 416

۳.۵ MANUAL ABSOLUTE ON AND OFF 418

4. AUTOMATIC OPERATION 423

۴.۱ MEMORY OPERATION 424

۴.۲ MDI OPERATION 426

۴.۳ DNC OPERATION 431

۴.۴ PROGRAM RESTART 432

۴.۵ SCHEDULING FUNCTION 436

۴.۶ SUBPROGRAM CALL FUNCTION 441

۴.۷ MANUAL HANDLE INTERRUPTION 443

۴.۸ MIRROR IMAGE 446

۴.۹ SEQUENCE NUMBER SEARCH 448

5. TEST OPERATION 450

۵.۱ MACHINE LOCK AND AUXILIARY FUNCTION LOCK 451

۵.۲ FEEDRATE OVERRIDE 452

۵.۳ RAPID TRAVERSE OVERRIDE 453

۵.۴ DRY RUN 454

۵.۵ SINGLE BLOCK 455

6. SAFETY FUNCTIONS 457

۶.۱ EMERGENCY STOP 458

۶.۲ OVERTRAVEL 459

۶.۳ STROKE CHECK 460

7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 464

۷.۱ ALARM DISPLAY 465

۷.۲ CHECKING BY SELF–DIAGNOSTIC SCREEN 467

8. DATA INPUT/OUTPUT 469

۸.۱ FILES 470

۸.۲ FILE SEARCH 472

۸.۳ FILE DELETION 473

۸.۴ PROGRAM INPUT/OUTPUT 474

۸.۵ OFFSET DATA INPUT AND OUTPUT 479

۸.۶ INPUTTING AND OUTPUTTING PARAMETERS AND

PITCH ERROR COMPENSATION DATA 481

۸.۷ INPUTTING/OUTPUTTING CUSTOM MACRO B COMMON VARIABLES 483

۸.۸ DISPLAYING DIRECTORY OF FLOPPY DISK 485

9. EDITING PROGRAMS 493

۹.۱ INSERTING, ALTERING AND DELETING A WORD 494

۹.۲ DELETING BLOCKS 502

۹.۳ PROGRAM NUMBER SEARCH 504

۹.۴ DELETING PROGRAMS 505

۹.۵ EXTENDED PART PROGRAM EDITING FUNCTION 507

۹.۶ EDITING OF CUSTOM MACRO B 515

۹.۷ BACKGROUND EDITING 516

۹.۸ REORGANIZING MEMORY 518

10. CREATING PROGRAMS 519

۱۰.۱ CREATING PROGRAMS USING THE MDI PANEL 520

۱۰.۲ AUTOMATIC INSERTION OF SEQUENCE NUMBERS 521

۱۰.۳ CREATING PROGRAMS IN TEACH IN MODE 523

۱۰.۴ MENU PROGRAMMING 526

۱۰.۵ CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION 528

11. SETTING AND DISPLAYING DATA 532

۱۱.۱ SCREENS DISPLAYED BY FUNCTION KEY POS 540

۱۱.۲ SCREENS DISPLAYED BY FUNCTION KEY PRGRM (IN AUTO MODE OR MDI MODE) 548

۱۱.۳ SCREENS DISPLAYED BY FUNCTION KEY PRGRM (IN THE EDIT MODE) 556

۱۱.۴ SCREENS DISPLAYED BY FUNCTION KEY MENUOFSET 559

۱۱.۵ SCREENS DISPLAYED BY FUNCTION KEY DGNOS PARAM 571

۱۱.۶ SCREENS DISPLAYED BY FUNCTION KEY OPR ALARM 586

۱۱.۷ DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS,AND WARNING MESSAGES FOR DATA SETTING 589

12. GRAPHICS FUNCTION 591
13. DISPLAY AND OPERATION OF 00–MC 620
14. MAINTENANCE
15. METHOD OF REPLACING BATTERY 625

APPENDIX

1. TAPE CODE LIST 631
2. LIST OF FUNCTIONS AND TAPE FORMAT 634
3. RANGE OF COMMAND VALUE 639
4. NOMOGRAPHS 642
5. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET 651
6. CHARACTER–TO CODES CORRESPONDENCE TABLE 653
7. ALARM LIST 654
8. OPERATION OF PORTABLE TAPE READER 673
9. Series 0–D SPECIFICATIONS 677
10. CORRESPONDENCE BETWEEN ENGLISH KEY AND SYMBOLIC KEY 685

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