Fanuc 0/00/0-Mate Lathe Operator’s Manual

بازدیدها: ۹۸

Fanuc ۰/۰۰/۰-Mate Lathe Operator’s Manual

Fanuc 0/00/0-Mate Lathe Operator’s Manual

Table of Contents

SAFETY PRECAUTIONS

1. 1. GENERAL

۱.۱ GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL 5

۱.۲ NOTES ON READING THIS MANUAL 7

1. 1. PROGRAMMING

۱.۱ TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE–INTERPOLATION 12

۱.۲ FEED–FEED FUNCTION 15

۱.۳ PART DRAWING AND TOOL MOVEMENT 16

۱.۴ CUTTING SPEED – SPINDLE SPEED FUNCTION 23

۱.۵ SELECTION OF TOOL USED FOR VARIOUS MACHINING – TOOL FUNCTION 24

۱.۶ COMMAND FOR MACHINE OPERATIONS – MISCELLANEOUS FUNCTION 25

۱.۷ PROGRAM CONFIGURATION 26

۱.۸ TOOL FIGURE AND TOOL MOTION BY PROGRAM 29

۱.۹ TOOL MOVEMENT RANGE – STROKE 30

1. 2. CONTROLLED AXES 31

۲.۱ CONTROLLED AXES 32

۲.۲ NAMES OF AXES 33

۲.۳ INCREMENT SYSTEM 34

۲.۴ MAXIMUM STROKES 35

1. 3. PREPARATORY FUNCTION (G FUNCTION) 36
   4. INTERPOLATION FUNCTIONS 40

۴.۱ POSITIONING(G00) 41

۴.۲ LINEAR INTERPOLATION (G01) 43

۴.۳ CIRCULAR INTERPOLATION (G02,G03) 44

۴.۴ POLAR COORDINATE INTERPOLATION (G112,G113) 48

۴.۵ CYLINDRICAL INTERPOLATION (G107) 52

۴.۶ CONSTANT LEAD THREADING (G32) 55

۴.۷ VARIABLE–LEAD THREAD CUTTING (G34) 59

۴.۸ CONTINUOUS THREAD CUTTING 60

۴.۹ SKIP FUNCTION (G31) 61

۴.۱۰ MULTI–STEP (0–GCC, 00–GCC, 0–GCD/II) 63

۴.۱۱ SKIP FUNCTION BY TORQUE LIMIT ARRIVAL SIGNAL 64

1. 5. FEED FUNCTIONS 66

۵.۱ GENERAL 67

۵.۲ RAPID TRAVERSE 69

۵.۳ CUTTING FEED 70

۵.۴ DWELL (G04) 73

۵.۵ DWELL BY TURNING TIMES OF SPINDLE 74

1. 6. REFERENCE POSITION 75

   7. COORDINATE SYSTEM 78

۷.۱ MACHINE COORDINATE SYSTEM 79

۷.۲ WORKPIECE COORDINATE SYSTEM 80

۷.۳ LOCAL COORDINATE SYSTEM 86

۷.۴ PLANE SELECTION 88

1. 8. COORDINATE VALUE AND DIMENSION 89

۸.۱ ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) 90

۸.۲ INCH/METRIC CONVERSION (G20,G21) 91

۸.۳ DECIMAL POINT PROGRAMMING 92

۸.۴ DIAMETER AND RADIUS PROGRAMMING 94

1. 9. SPINDLE SPEED FUNCTION 95

۹.۱ SPECIFYING THE SPINDLE SPEED WITH A BINARY CODE 96

۹.۲ SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5–DIGIT COMMAND) 96

۹.۳ CONSTANT SURFACE SPEED CONTROL (G96, G97) 96

۹.۴ SPINDLE SPEED FLUCTUATION DETECTION FUNCTION (G25, G26) 100

۹.۵ SPINDLE POSITIONING FUNCTION 103

۱۰.TOOL FUNCTION (T FUNCTION) 106

۱۰.۱ TOOL SELECTION 107

۱۰.۲ SIMPLIFIED TOOL LIFE MANAGEMENT 108

۱۰.۳ TOOL LIFE MANAGEMENT 111

۱۱.AUXILIARY FUNCTION 115

۱۱.۱ AUXILIARY FUNCTION (M FUNCTION) 116

۱۱.۲ MULTIPLE M COMMANDS IN A SINGLE BLOCK 117

۱۱.۳ THE SECOND AUXILIARY FUNCTIONS (B CODES) 118

۱۱.۴ OUTPUTTING SIGNAL NEAR END POINT 119

۱۲.PROGRAM CONFIGURATION 121

۱۲.۱ PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS 123

۱۲.۲ PROGRAM SECTION CONFIGURATION 126

۱۲.۳ SUBPROGRAM 132

۱۳.FUNCTIONS TO SIMPLIFY PROGRAMMING 136

۱۳.۱ CANNED CYCLE (G90, G92, G94) 137

۱۳.۲ MULTIPLE REPETITIVE CYCLE (G70 TO G76) 147

۱۳.۳ CANNED CYCLE FOR DRILLING (G80 TO G89) 164

۱۳.۴ CANNED GRINDING CYCLE (0–GCC, 00–GCC, 0–GCD/II) 178

۱۳.۵ CHAMFERING AND CORNER R 182

۱۳.۶ MIRROR IMAGE FOR DOUBLE TURRET (G68, G69) 185

۱۳.۷ DIRECT DRAWING DIMENSIONS PROGRAMMING 186

۱۴.COMPENSATION FUNCTION 191

۱۴.۱ TOOL OFFSET 192

۱۴.۲ OVERVIEW OF TOOL NOSE RADIUS COMPENSATION 197

۱۴.۳ DETAILS OF TOOL NOSE RADIUS COMPENSATION 210

۱۴.۴ TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES,

AND ENTERING VALUES FROM THE PROGRAM (G10) 239

۱۴.۵ AUTOMATIC TOOL OFFSET (G36, G37) 241

۱۵.CUSTOM MACRO A 244

۱۶.CUSTOM MACRO B 259

۱۶.۱ VARIABLES 260

۱۶.۲ SYSTEM VARIABLES 263

۱۶.۳ ARITHMETIC AND LOGIC OPERATION 268

۱۶.۴ MACRO STATEMENTS AND NC STATEMENTS 272

۱۶.۵ BRANCH AND REPETITION 273

۱۶.۶ MACRO CALL 277

۱۶.۷ PROCESSING MACRO STATEMENTS 288

۱۶.۸ REGISTERING CUSTOM MACRO PROGRAMS 290

۱۶.۹ LIMITATIONS 291

۱۶.۱۰ EXTERNAL OUTPUT COMMANDS 292

۱۶.۱۱ INTERRUPTION TYPE CUSTOM MACRO 296

۱۷.PATTERN DATA INPUT FUNCTION 306

۱۷.۱ DISPLAYING THE PATTERN MENU 307

۱۷.۲ PATTERN DATA DISPLAY 311

۱۷.۳ CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA INPUT FUNCTION 315

۱۸.PROGRAMMABLE PARAMETER ENTRY (G10) 317

۱۹.MEMORY OPERATION BY SERIES 10/11 TAPE FORMAT 318

۱۹.۱ ADDRESSES AND SPECIFIABLE VALUE RANGE FOR SERIES 10/11 TAPE FORMAT 319

۱۹.۲ EQUAL–LEAD THREADING 320

۱۹.۳ SUBPROGRAM CALLING 321

۱۹.۴ CANNED CYCLE 322

۱۹.۵ MULTIPLE REPETITIVE CANNED TURNING CYCLE 323

۲۰.HIGH SPEED CYCLE CUTTING 325

۲۰.۱ NUMBER OF CONTROL AXES 326

۲۰.۲ PULSE DISTRIBUTION 326

۲۰.۳ CONFIGURATION OF HIGH SPEED CYCLE CUTTING DATA 327

۲۱.POLYGONAL TURNING 330

۲۲.ROTARY AXIS ROLL–OVER 337

۲۳.ANGULAR AXIS CONTROL (0–GCC, 00–GCC, 0–GCD/II) 338

۲۴.۲ SYSTEMS CONTROL FUNCTION (0–TTC) 340

۲۴.۱ GENERAL 341

۲۴.۲ WAITING FOR TOOL POSTS 343

۲۴.۳ TOOL POST INTERFACE CHECK 345

۲۴.۴ BALANCE CUT (G68, G69) 355

۲۴.۵ CUSTOM MACRO VARIABLES COMMON TO TOOL POSTS 356

III. OPERATION

1. 1. GENERAL 359

۱.۱ MANUAL OPERATION 360

۱.۲ TOOL MOVEMENT BY PROGRAMING – AUTOMATIC OPERATION 362

۱.۳ AUTOMATIC OPERATION 364

۱.۴ TESTING A PROGRAM 366

۱.۵ EDITING A PART PROGRAM 368

۱.۶ DISPLAYING AND SETTING DATA 369

۱.۷ DISPLAY 372

۱.۸ DATA OUTPUT 376

1. 2. OPERATIONAL DEVICES 377

1. 3. MANUAL OPERATION 392

۳.۱ MANUAL REFERENCE POSITION RETURN 393

۳.۲ JOG FEED 395

۳.۳ INCREMENTAL FEED 397

۳.۴ MANUAL HANDLE FEED 398

۳.۵ MANUAL ABSOLUTE ON AND OFF 400

1. 4. AUTOMATIC OPERATION 405

۴.۱ MEMORY OPERATION 406

۴.۲ MDI OPERATION 409

۴.۳ DNC OPERATION 414

۴.۴ SEQUENCE NUMBER SEARCH 415

۴.۵ PROGRAM RESTART 417

۴.۶ SCHEDULING FUNCTION 422

۴.۷ SUBPROGRAM CALL FUNCTION 427

۴.۸ MANUAL HANDLE INTERRUPTION 429

۴.۹ MIRROR IMAGE 432

1. 5. TEST OPERATION 433

۵.۱ MACHINE LOCK AND AUXILIARY FUNCTION LOCK 434

۵.۲ FEEDRATE OVERRIDE 435

۵.۳ RAPID TRAVERSE OVERRIDE 436

۵.۴ DRY RUN 437

۵.۵ SINGLE BLOCK 438

1. 6. SAFETY FUNCTIONS 441

۶.۱ EMERGENCY STOP 442

۶.۲ OVERTRAVEL 443

۶.۳ STROKE CHECK 444

1. 7. ALARM AND SELF–DIAGNOSIS FUNCTIONS 448

   8. DATA INPUT/OUTPUT 453

۸.۱ FILES 454

۸.۲ FILE SEARCH 456

۸.۳ FILE DELETION 457

۸.۴ PROGRAM INPUT/OUTPUT 458

۸.۵ OFFSET DATA INPUT AND OUTPUT 463

۸.۶ INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR COMPENSATION DATA 465

۸.۸ DISPLAYING DIRECTORY OF FLOPPY DISK 469

1. 9. EDITING PROGRAMS 477

۹.۱ INSERTING, ALTERING AND DELETING A WORD 478

۹.۲ DELETING BLOCKS 486

۹.۳ PROGRAM NUMBER SEARCH 488

۹.۴ DELETING PROGRAMS 489

۹.۵ EXTENDED PART PROGRAM EDITING FUNCTION 491

۹.۶ EDITING OF CUSTOM MACROS B 500

۹.۷ BACKGROUND EDITING 501

۹.۸ REORGANIGING MEMORY 503

۱۰.CREATING PROGRAMS 504

۱۰.۱ CREATING PROGRAMS USING THE MDI PANEL 505

۱۰.۲ AUTOMATIC INSERTION OF SEQUENCE NUMBERS 506

۱۰.۳ CREATING PROGRAMS IN TEACH IN MODE 508

۱۰.۴ MENU PROGRAMMING 511

۱۰.۵ CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION 513

۱۱.SETTING AND DISPLAYING DATA 517

۱۱.۱ SCREENS DISPLAYED BY FUNCTION KEY POS 526

۱۱.۲ SCREENS DISPLAYED BY FUNCTION KEY PRGRM (IN AUTO MODE OR MDI MODE) 536

۱۱.۳ SCREENS DISPLAYED BY FUNCTION KEY PRGRM (IN THE EDIT MODE) 541

۱۱.۴ SCREENS DISPLAYED BY FUNCTION KEY MENU OFSET 544

۱۱.۵ SCREENS DISPLAYED BY FUNCTION KEY DGNOS PARAM 564

۱۱.۶ SCREENS DISPLAYED BY FUNCTION KEY OPR ALARM 579

۱۱.۷ DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND WARNING MESSAGES FOR DATA SETTING 582

۱۲.GRAPHICS FUNCTION 584

۱۳.DISPLAY AND OPERATION OF 00–TC/00–GCC 591

1. 1. MAINTENANCE

   2. METHOD OF REPLACING BATTERY 597

APPENDIX

1. 1. TAPE CODE LIST 603
   2. LIST OF FUNCTIONS AND TAPE FORMAT 606
   3. RANGE OF COMMAND VALUE 610
   4. NOMOGRAPHS 613
   5. STATUS WHEN TURNING POWER ON, WHEN CLEAR

AND WHEN RESET 622

1. 1. CHARACTER–TO–CODES CORRESPONDENCE TABLE 624
   2. ALARM LIST 625
   3. OPERATION OF PORTABLE TAPE READER 644
   4. SERIES 0–D SPECIFICATIONS 649
   5. CORRESPONDENCE BETWEEN ENGLISH KEY AND SYMBOLIC KEY 656

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